Case Study Library

Explore more fabrication case studies from Balford Factory, broader perspective, wiser decisions!

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Continual Refinement

We employ documented procedures for every step in the manufacturing process from initial program launch through steady-state production in order to ensure consistent performance. We engineer our processes to produce the desired results, monitor those results, and use what we learn to regularly refine our processes as part of our commitment to continuous process and efficiency improvement.

Many of our customers have been with us for 5-10 years or more. Year after year, they experience zero late deliveries and zero returns. 

65mn steel Hardened adjusting Shim

65Mn Spring Steel Shim Blanking

Case Review Through hardened Shims are heat treated to increase hardness in isothermal furnace, tensile and yield strength to provide a more robust component. customized 65mn spacert Steel flat adjust shims Cold Rolled steel coils High Carbon spring steel strip. Related topic Precision Metal Stamping

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Thin Wall Deep-drawn Magnetic Isolation Sleeve Stamping

Deep-drawn Magnetic Isolation Sleeve

Case Review Stainless steel is an ideal material for manufacturing magnetic sleeves due to its excellent corrosion resistance, mechanical properties, and magnetic conductivity. The commonly used types of stainless steel include 304 and 316, which have sufficient strength and ductility and are suitable for deep ...

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Mild Steel Solenoid Valve Deep Drawn Housing

Mild Steel Solenoid Valve Deep Drawn Housing

Case Review The original design is from Siemens, used by Continental companies, similar to Ford’s full range and Komatsu excavator solenoid valve housing. The solenoid valve housing material is Dc04 mild steel, which is deep drawn, then subjected to coercivity removal and electroplating treatment. Related ...

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Deep Drawn Aluminium Part Aluminum Tube

Aluminum Tube of Deep-drawn Thin-walled

Case Review thin-walled parts can be produced using the deep-drawing method. Thin wall aluminum tubing – leading deep drawn stamping manufacturer – China Balford Stampings. Related topic Precision Metal Stamping

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Micro Claw Pole for PM Motor

Micro Claw Pole for PM Motor

Case Review A small stepper motor consists of four pole claws, which are made of SECC material and stamped by a continuous progressive die. The product has a high requirement for the verticality of the inner hole claw piece. Related topic Precision Metal Stamping

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Valve Spring Cup for Valve Spring Holder

Spring Cup for Valve Spring Holder

Case Review Take a look at our Valve Spring Cups, as well as other Spring Locators available for manufacture here at Balford Stampings. These Valve Spring Locators provide a thin, cold carbon steel seat that will not only protect the head and shim but also ...

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Metal End Cap for DC Motor

Metal End Cap for DC Motor

The top two countersunk holes on the motor end cover are both stamped, with the same effect as those made by chamfering drills.

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Claw Pole for Stepping Motor

Claw Pole for Stepping Motor

The claw pole undergoes fully automated assembly and packaging, imposing extremely high requirements on its inner diameter, outer diameter, and height.

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Copper Base Plate for IGBT Modules

Copper Base Plate for IGBT Modules

Electroplating with nickel aminosulfonate ensures good color brightness, low internal stress, and good ductility of the copper base plate. High standards are required for the surface effect of the purple copper plate.

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Precision Stamped Stainless Steel Nut Washer

Precision Stamped Stainless Steel Nut Washer

The shim is made of stainless steel 304 through stamping, and the lettering on the washer is for automatic equipment to recognize the front and back.

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Duralumin Washer for Valve Spring Retainer

Duralumin Washer for Valve Spring Retainer

The washer's outer diameter must fit precisely into the body, with grooves needing to be punched on both sides for exhaust. Chamfering the top and bottom is necessary to avoid gaps, and slotting is required for exhaust.

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Aluminum Housing for Automotive Pressure Sensor

Aluminum Housing for Automotive Pressure Sensor

The housing of the Ford oil pressure sensor housing is made of 5052 aluminum through stamping and deep drawing processes. The surface is treated with white anodization. The end edge requires chamfering and machining.

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Stainless steel magnetic sleeve

Stainless Steel Sleeve for Solenoid Valve

The magnetic sleeve is one of the assembly components of the electromagnet, which is placed between the armature and the electromagnetic coil, separating the armature from the electromagnetic coil by the magnetic sleeve, allowing the armature to slide smoothly.

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round brass washer

Brass Flat Washers for Solenoid Valve

This product is used for solenoid valves. The Brass Flat Washers in the image have not been pickled yet; they will shine brightly after pickling. This product emphasizes concentricity, flatness, and parallelism.

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Stainless Steel Housing for ABS Wheel Speed Sensor

Stainless Steel Housing for ABS Wheel Speed Sensor

The ABS sensor housing is made of stainless steel 316L deep drawn. We have dozens of different shapes and dimensions of sensor housings, with the bottom thickness automatically ground out for signal transmission.

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